Open Hardware
Assembly Instructions

Required materials:
1x- [DC-LB0153] Ground Symbol Sticker
1x- [DC-LB0156] Electric Shock Warning Sticker

a) Apply the Electric Shock Warning sticker [DC-LB0156] to the Electronics Case in the position and orientation shown.

b) Apply one Ground Symbol Sticker [DC-LB0153] centered above the receptacle punch-out on the inside of the electronics case, as pictured.

Parts Needed:
1x- 150.876mm EMI shielding gasket (EL-MS0432)
1x- Electronics cover (PP-FP0139)

Tools Needed: None

Carefully clip on the 150.876mm EMI shielding gasket (EL-MS0432) to the flange on the case.

Materials Needed:
2x- [HD-BT0130] M3x8mm Black Oxide Flat Head Cap Screws
1x- [PP-MP0028] AC power entry module
2x- [EL-MS0414] 250V 3.15A Slo-Blo Cartridge fuses
1x- [EL-SW0023] Rocker Switch
1x- [AS-CB0073] Plug to Switch Extension
1x- [AS-CB0079] Plug to Ground Post Extension
1x- [AS-CB0075] Earth Ground Extension
1x- [HD-WA0035] M3 external tooth lock washer
1x- [HD-NT0001] M3 Nylon lock nut

a) Install the rocker switch. See image for orientation

b) Install two fuses into the power entry module by opening the fuse tray and inserting 2 fuses [EL-MS0414]

c) Install the power entry module using two M3x8 FHCS and torque to 3in*lbs.

d) Attach the Plug to Switch Extension [AS-CB0073] cable to the power entry module and check our alignment of the cable with the cable tie downs. Attach the cable to the two main power entry module terminals. Attach with the white wire towards the inside of the case and the black wire towards the open side of the case(see picture). This cable is wrapped through a ferrite 3 times and the ferrite should line up with the tie down closest to the power entry module (see picture).

c) Attach the plug to switch extension cable to the switch side of the case. Attach the cable to the two terminals of the switch that are oriented toward the bottom of the case. The black wire attaches toward the inside of the case and the white wire attaches toward the open side of the case (see picture). Note the alignment of the ferrite with the cable tie down.

d) Attach the Plug to Ground Post Extension [AS-CB0079] cable. We attach the quick connect terminal end of the cable to the ground terminal on the power entry module, and the ring terminal end of the cable to the ground post inside the case (see picture). Before putting the ring terminal on the ground post install a M3 lock washer [HD-WA0035](see picture).

e) Attach the earth ground to the ground post.

f) Attach the small terminal ring end of the PS to Ground Post Extension [AS-CB0080] to the ground post.

g) Attach both terminal rings of the Earth Ground Extension[AS-CB0075] to the ground post and fasten with an M3 nyloc nut [HD-NT0001].

Materials Needed:
4x- [HD-BT0128] M3x6 Black Oxide Flat Head Cap Screws
2x- [HD-MS0058] 8 inch zip ties

Tools Needed:
2mm Hex Driver
Flush Cutters
5.5mm Nut Driver

a) Using four M3x6 Black Oxide Flat Head Cap Screws [HD-BT0128], fasten the power supply to the inside of the case. Torque to 5in*lbs.

b) Install the Power supply to ground [AS-CB0080] cable to the power supply ground terminal.

c) Connect the black and white wires from the power supply to the open (top) two terminals on the switch. The black wire connects to the terminal closest to the inside of the case, the white wire connects to the terminal towards the open side of the case.

d) Use two 8 inch zip ties [HD-MS0058] to fasten the Plug to Switch Extension cable and Switch to PS Extension cable to the cable tie downs. Be sure to secure the ferrite and the two wires of the Switch to PS Extension onto the tie down closest to the power entry module. Secure the 4 wires from the Switch to PS Extension and Plug to Switch Extension onto the tie down closest to the switch (see picture).

e) Cut the excess off the zip ties flush with the latch.